In any business, time is money. When equipment is down, whether it’s for maintenance or repairs, that time can cost your business a lot of money. Equipment downtime plays an important role in your overall equipment effectiveness (OEE). In this blog post, we’ll take a look at some tips for reducing your equipment breakdowns and keeping your business running smoothly. Keep reading to learn how to reduce your unplanned downtime and increase OEE.
How Downtime Affects OEE
To maintain optimal operation, it’s critical that equipment be available when needed. Unplanned downtime can be caused by numerous factors, such as equipment failure, necessary maintenance, or unexpected events, and can have a significant impact on a company’s OEE.
To understand the impact of unscheduled downtime, it’s first necessary to understand overall equipment effectiveness. OEE is a metric that combines three factors that include availability, performance, and quality. Availability is the percentage of time that equipment is available to produce products. Performance is the percentage of time that the equipment is running at its designed speed. Quality is the percentage of products that meet the customer’s requirements.
Unscheduled downtime can have a significant impact on all three factors. It can cause equipment to be unavailable, reduce performance, and decrease the quality of products. In some cases, it can even cause equipment to be damaged and require repair or replacement.
To minimize this impact on OEE, companies should take steps to improve equipment availability, performance, and quality.
Predictive maintenance is the process of using historical data and analysis to predict when a particular machine will fail so that corrective action can be taken before the failure actually occurs. Predictive maintenance can be used to schedule preventive maintenance tasks, as well as to plan for replacements or repairs of critical components.
There are many factors that can predict machine failures, including the number of cycles a machine has been through, the age of the machine, the operating environment, and the type of component. Predictive maintenance software can use data from various sources, including sensors on the machine, to predict failures.
Predictive maintenance is a valuable tool in reducing unplanned downtime. By predicting when a machine will fail, corrective action can be taken before the failure actually occurs, minimizing the minutes of machine downtime. Predictive maintenance can also help plan for replacements or repairs of critical components, minimizing the amount of time the machine is down for repairs.
Using Quality Parts and Consumables
When it comes to reducing unscheduled downtime, one of the most important things you can do is use quality parts and consumables. Using quality parts and consumables means that your equipment is less likely to experience problems, and if there are problems, they’re likely to be less serious and easier to fix.
Using quality parts and consumables also means that you’ll need to perform less maintenance and that the maintenance you do perform will be more effective. This can lead to significantly reduced breakdowns and a longer lifespan for your equipment.
Ultimately, using quality parts and consumables is one of the best ways to reduce equipment downtime and keep your business running smoothly.
Operating heavy machinery can be dangerous if not done properly. That’s why providing the proper training to your employees is so important. By ensuring that everyone understands how to safely operate the equipment, you can reduce the amount of equipment downtime caused by accidents.
Training should include how to properly inspect the equipment before use, as well as how to safely operate it. Employees should also be familiar with emergency procedures in case of a malfunction or accident.
It’s also crucial to keep training up-to-date. As equipment changes, so should the training. Employees should be retrained regularly to ensure they’re up-to-date on the latest safety procedures.
Training is an important part of reducing unscheduled downtime. By providing the proper training to your employees, you can help ensure that everyone stays safe while operating heavy machinery.
Altogether, reducing equipment downtime is vital to improve OEE and ensure that the company is making money. There are several ways to reduce breakdowns, including investing in predictive maintenance, using quality parts and consumables, and properly training employees. By following the tips in this article, companies can improve their overall equipment effectiveness.